DF-3000 Ultrasonic Flame Spray Equipment

It is applicable for spraying many kinds of metals and their alloy powder DF-3000 Ultrasonic Flame Spray EquipmentSince 1990th, our company has actively observed the latest development of world thermal spray industry. In order to adapt to market requirements, the new generation DF-3000 ultrasonic flame spray system was successfully launched in 2005. It adopts propane and Oxygen and burns them as heat source. It is applicable for spraying many kinds of metals and their alloy powder, especially for carbide (such as WC/Co and Cr3C2/Ni-Cr) and nitride powder. This equipment is characterized in advanced technology, excellent performance, reliable quality, easy operation, low price and excellent fabrication.   The Compose of DF-3000 Ultrasonic Flame Spray EquipmentDF-3000 Ultrasonic flame spray gun;DF-3000 Powder feed device;DF-3000 Programmable automatic control platform;Cable and various pipelines.The Application of DF-3000 Ultrasonic Flam Spray EquipmentUltrasonic flame spray is characterized in high speed, low temperature, high deposition rate, high bonding strength, good reductibility and controllable coating composition. So it is extensively applied in metallurgy (such as roller and shaft fan blade), chemical engineering (valve, reaction vessel, pipeline, shaft), electric power (four tube in boiler, fan blade), petroleum (oil control pump, piston, hydraulic ram, shaft), Papermaking and printing (felt wrapped roll, roll coater, coating roll, dryer, batchoff roll and cutting machine) and general machine (shaft, dish or ball parts). Technical Performance Parameter List

Component	characteristics	Item Content	Basic Parameters	Overall dimension
DF-3000Programmable Control unit	Able to carry out automatic operation for spraying process and real time monitoring on system. It dynamically controls the working process of spray gun and immediately corresponds to system malfunction.	Control mode	PLC controlled	60×60×176130
		Propane pressure/ flow rate	0.6~0.7Mpa 88 L/min
		Oxygen pressure/ flow rate	1.2Mpa   307 L/min
		Air pressure/ flow rate	0.7~0.8Mpa 440 L/min
		N2 pressure/ flow rate	1.2Mpa   18 L/min
		H2 Pressure	0.35MPa
DF-3000Powder feed device	N2 is adopted as powder feed gas. Powder falls from powder feed cylinder and arrives to the powder outlet with rotation of turnplate. And then it leaves powder feed device with powder feed gas and enters into spray gun.	Powder feed mode	Double cylinders scratch dish	50×28×126110
		Single cylinder volume	2.5 L
		Powder feed gas	N2
		Powder feed gas pressure	1.3MPa
		Powder feed velocity	0~150g/min
		Powder feed accuracy	±3%
		Spraying powder size	5-120μm
DF-3000 Ultrasonic flame spray gun	Propane is adopted as fuel, Oxygen as combustion supporting gas and air and water as cooling gas. During the whole ignition process, H2 is added to make it easy for ignition.	Flame velocity	2100m/s	33×23×52.7
		Flame temperature	2700
		Spray gun power	100KW
		Powder particle velocity	500~600m/s
		Maximum powder feed velocity	150g/min
		Cooling mode	Water cooling
		Cooling water flow rate	9.5L/min
		Coating porosity	<1%
		Coating bonding strength	>70MPa
		Spraying powder granularity	10~45μm
Cable, pipeline	Standard gas pipe, water pipe and cable qualified for safety norms
Cooling water pump	0.2 MPa  9.5L/min

Auxiliary Equipment

Name	Notes
Air source	Air compressor, 0.8 Mpa (recommend 1MPa), at least 3 m3/h
Oxygen, N2, H2, propane source	Oxygen, N2 1.2MPa, H2 0.35 Mpa, propane 0.75 Mpa
Pressure gauge	Three Oxygen pressure gauges (with pressure relief valve) and two hydrogen pressure gauges (with pressure relief valve)
Spray gun clamp assembly	Determined according to physical circumstances, such as mechanical hand
Workpiece clamp assembly	Determined according to physical circumstances, such as lathe, revolving platform, etc.
Air draft and dust removal	7.5KW, centrifugal blower fan, can be customized.
Sand blasting machine	Recommended, PS-3A-8

DF-3000 Ultrasonic Flame Spray Equipment